slipsheet (or "slip sheet") is a thin, flat platform made of durable materials like cardboard, plastic, or fiberboard, used in logistics and warehousing as a lightweight, space-saving alternative to traditional pallets. It is placed beneath stacked goods (boxes, bags, etc.) to enable forklifts with specialized push-pull attachments to move loads without a pallet.


Key Features of a Slipsheet

  1. Materials:

    • Kraft Paper: Cheap, disposable (ideal for one-way shipments).

    • Plastic (HDPE): Reusable, waterproof, and durable.

    • Corrugated Fiberboard: Balances strength and recyclability.

  2. Design:

    • Has an extended lip (1–3 inches) for forklift clamps to grip.

    • May include anti-slip coatings or edge guards for stability.

  3. Thickness:

    • Ranges from 0.5mm (paper) to 2mm (plastic)—far thinner than pallets.


How Slipsheets Work

  1. Placement: The sheet is positioned under a unitized load (e.g., stacked cartons).

  2. Handling: A forklift with a push-pull attachment clamps the lip and drags the load (instead of lifting).

  3. Transport: Loads are slid into trucks/containers, maximizing space efficiency.


Advantages Over Pallets

BenefitSlipsheetsPallets
Cost60–80% cheaper per unitExpensive (wood/plastic)
Space Savings5–10% more cargo per containerWasted space due to height
WeightNegligible (saves freight costs)Adds 15–30kg per unit
HygieneNo pest risks (ISPM 15 exempt)Wood pallets may require fumigation
SustainabilityRecyclable/reusableWood pallets degrade over time

Common Uses

  • Food & Beverage: Avoids contamination risks.

  • E-commerce: Optimizes shipping density for boxes.

  • Pharma/Electronics: Hygienic and static-safe options.

  • Export: Eliminates pallet return logistics.


Limitations

  • Requires Special Equipment: Forklifts need push-pull attachments (~<math xmlns="http://www.w3.org/1998/Math/MathML">5,000</math>10,000 upgrade).

  • Less Stability: Requires stretch wrap or edge support.

  • Not for Heavy Loads: Max capacity ~4,000 lbs (vs. 5,000+ lbs for pallets).


Example: A cereal manufacturer saved $50,000/year by switching to paper slipsheets—fitting 8% more boxes per truck and avoiding pallet disposal fees.

Pro Tip: Test slipsheets with a pilot shipment to evaluate cost/space savings for your supply chain!

Would you like recommendations on slipsheet suppliers?